Inventors:
Edward C. Topel - Worth IL
Mario Garritano - Oak Lawn IL
Assignee:
Methode Electronics, Inc. - Chicago IL
International Classification:
B23K 1116
B23K 1100
Abstract:
A method of connecting a relatively large diameter, multistrand wire with a relatively small diameter wire. The method comprises: (1) Flattening a portion of the large diameter, multistrand wire into a body of reduced first transverse dimension and an increased second transverse dimension. Simultaneously, one heat welds the strands of the body into a unitary, coherent mass. (2) One cuts away outer portions of the unitary, coherent mass to reduce the increased second transverse dimension of the mass produced by the flattening step. (3) Then, one heat welds the unitary, coherent mass to the relatively small diameter wire.